Archives: Customer stories

Case study

ALLU Transforming your waste

USA

Material ASPHALT

Industry Screening

Application CRUSHING AND SCREENING

Function CRUSHING AND SCREENING WASTE ASPHALT MATERIAL

Model ALLU TRANSFORMER DL 2-17 TRANSFORMER WITH 16/32MM AXE BLADE SET UP

Problem

Asphalt construction waste typically would be sent to landfill at a cost of $1000 a time, and costs were going up, profits were going down. With the increasing pressure to remain competitive in our market we were struggling to maintain our profits and win contracts.

Solution

ALLU Group Inc based in NJ down the road from us, offered us the perfect solution, the ALLU Transformer DL 2-17 Transformer Series. Initially I wasn’t sure on how long this would take to pay back, but im converted, and wont ever look back. Its changed the way we do business and helps us win bids!

Benefit

By processing the waste with the ALLU DL Transformer, there were considerable savings made in landfill fees and transportation costs as only about 10% was transported to landfill. The waste paving we used to send to landfill we are now able to crush ourselves and reuse. Its saved us $40K USD in one season! Also has helped us win more work, as we can prove that we are offering a full service, and recycling solutions for the customer. Joe says “Im super happy with the ALLU DL Transformer, and happily recommend to anyone in the industry. Its reliable, efficient solution which has increased our productivity and business profits. Its paid for itself within a season. ALLU Group Inc has been hands on and always happy to help you” ALLU One Step Ahead - TRANSFORMING YOUR WASTE INTO PROFITS, INCREASING YOUR GREEN CREDENTIALS.

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Case study

ALLU USA Landscaping turning waste into profits!

USA

Material Landscaping

Industry Composting, Landscaping

Application Composting and landscaping

Function

Model ALLU Transformer Series

Problem

The customer was left with lots of waste after landscaping jobs, meaning increased visits to the landfill sites and more costs and time.

Solution

ALLU screener crusher enables you to reduce and recycle a wide variety of materials, from soil and compost material to manure, silt, and peat regardless of the job site’s location. Composting can be a timely process but with ALLU you can accelerate the composting process by screening, mixing, and aerating it with ALLU Transformer attachment, or use the screening bucket to process manure, green waste, sewage, and sludge to transform it into a valuable soil to be used further.

Benefit

The customer has increased their sustainability by recycling the waste material into material to sell for gardeners. Saving them time, money and increased profits.

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Case study

ALLU Processor Stabilizing Road Foundation

China

Material Wet and soft sludge

Industry Stabilising, Stabilising

Application Pipeline Padding

Function Stabilising

Model ALLU Processor 300HD

Problem

The high water content found in sludge on a road foundation job site was making the land unfit for use with insufficient load-bearing capacity.

Solution

The area affected by the sludge was stabilized and treated using an ALLU Processor 300HD power mixer. This increased the road foundation bearing capacity up to 30 tons.

Benefit

The stabilizing process proved to be an environmentally friendly and cost-efficient way to increase the bearing capacity of the foundations enabling what was considered to be unstable ground to be used as a road.    

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Case study

ALLU Transformer Screener Crusher Aerating Compost

Sweden

Material Wet sludge

Industry Aerating, Composting, Crushing, Mixing, Screening

Application Aerating

Function Aerating, Composting, Crushing, Screening, Mixing

Model ALLLU Transformer DS 4-23 screener crusher with XHD60 blades

Problem

Wet, lumpy contaminated sludge material was causing delays to the composting process of a Swedish company.

Solution

The material was screened, shredded and aerated using an ALLU Transformer screening bucket which enabled composting to be accomplished more quickly, effectively and efficiently.

Benefit

The entire composting operation is no longer hindered by wet clumps of sludge. The process is now more efficient as all screening, shredding and aerating is done in a one-step operation, making composting and material reuse faster and more effective.   TRANSFORMING YOUR EFFICIENCY.

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Case study

ALLU Transformer Screener Crusher Screening and Recycling Demolition Waste

Finland

Material Demolition waste

Industry Crushing, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Waste material handling

Model ALLU Transformer DN 3-17 screener crusher with TS 25 crushing Axe blade setup

Problem

On a site set aside for construction, demolition waste, including concrete, wood, metal and fines cannot be processed further, with the area needing to be cleaned and the material dealt with before any new buildings could be built. 

Solution

The waste was processed with an ALLU Transformer screener crusher. About 30% of the material could be reused as a construction material, with about 10%, including the wood and metal, being separated and recycled properly. The rest of the material comprised of concrete which was crushed and reused as sub base and for foundations.

Benefit

By processing the waste with the ALLU Transformer screener crusher, there were considerable savings made in landfill fees and transportation costs as only about 10% was transported to landfill. The rest of the material was reutilized on the new construction site.   TRANSFORMING YOUR GREEN CREDENTIALS.

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Case study

ALLU Transformer Screener Crusher Crushing Bricks

Finland

Material Defective bricks

Industry Crushing, Industrial Applications, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Waste material handling, Industrial applications

Model ALLU Transformer DH 4-17 screener crusher with X75 blades

Problem

A certain amount of waste and rejects is endemic in the production of bricks, requiring an effective solution for the recycling of any found to be defective.

Solution

The defective bricks were crushed with an ALLU Transformer screener crusher with the crushed material being reused in brick production.

Benefit

By processing the material with an ALLU Transformer screener crusher, any defective bricks can be reused in the production process. The ALLU Transformer screening bucket is a mobile solution, which in this instance replaced a large and ineffective stationary crusher on site.   TRANSFORMING YOUR MACHINES.

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Case study

ALLU Transformer Screener Crusher Separating Topsoil from Tree Stumps

Finland

Material Tree stumps, sawdust and topsoil

Industry Crushing, Industrial Applications, Recycling, Screening, Waste material handling, Recycling, Industrial Applications, Waste material handling, Crushing, Screening

Application Crushing

Function Crushing, Screening, Recycling, Waste material handling, Industrial applications

Model ALLU Transformer DSB 2-12 screener crusher

Problem

Topsoil and sawdust needed to be separated from tree stumps so that both can be effectively recycled.

Solution

The tree stumps were screened with an ALLU Transformer screening bucket. This process separates the topsoil from the stumps making both materials reusable. In addition, the stumps are shredded with an ALLU Transformer screener crusher with the material turned into compost.

Benefit

The use of the ALLU Transformer screener crusher meant that all the materials can be reused, with the topsoil and saw dust being sold as valuable products, whilst the tree stumps were shredded for use as compost, thereby reducing both transport and landfill costs.   TRANSFORMING YOUR GREEN CREDENTIALS.

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Case study

ALLU Transformer Screener Crusher Shredding Insulation Wool

Finland

Material Waste stone wool

Industry Composting, Industrial Applications, Waste material handling, Composting, Industrial Applications, Waste material handling

Application Composting

Function Composting, Waste material handling, Industrial applications

Model ALLU Transformer DN 3-17 screener crusher with TS16 Axe blades

Problem

The removal of contaminants in waste stone wool was proving to be problematic meaning that it could not be used in compost.

Solution

Stone wool used for insulation is an organic material as it is made from stones and naturally occurring materials. This means that it can be composted if processed correctly, being shredded with an ALLU Transformer screener crusher.

Benefit

The shredding process filters the glue and other waste materials from the wool meaning that there are no harmful contaminants left. The ALLU Transformer screening bucket is also able to work efficiently and is a fully mobile solution, ideal for working in limited spaces as found in this instance. The efficient working capabilities of the Transformer further adds to the green credentials of the mineral wool plant’s composting operation.   TRANSFORMING YOUR GREEN CREDENTIALS.

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Construction Waste Processing

Process construction waste efficiently with ALLU screening and crushing buckets. Separate rebar, crush concrete, and repurpose materials on-site—cutting costs and minimizing landfill waste.
Contact us
Case study

Turning Construction Waste into Valuable Material with ALLU

Italy

Material Construction waste

Industry Crushing, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Waste material handling

Model ALLU Transformer DSB 2-17 screener crusher with TS25 blade setup

The Challenge: A Costly Waste Problem on Site

In Italy, a construction company found itself dealing with a problem that’s all too common in the industry—mountains of mixed waste piling up on-site. The material contained a mix of concrete, rebar, and other construction debris, making disposal a major expense.

Hauling the waste to a landfill wasn’t just costly—it was also inefficient. Between transportation fees, landfill charges, and wasted material, the project was losing both time and money. The team needed a way to process waste directly on-site instead of paying to remove it.

ALLU in Construction Waste Processing

The Solution: ALLU Transformer DSB 2-17

To take control of the waste instead of working around it, the company brought in an ALLU Transformer DSB 2-17 with TS25 blades. The bucket made it possible to handle all materials in one step, eliminating the need for extra crushing equipment or separate processing units.

  • Concrete was crushed into smaller fractions that could be reused as sub-base and fill.
  • Rebar and metals were separated directly during screening, making them easy to collect and recycle.
  • Fine materials were screened and repurposed, reducing actual waste to a bare minimum.
Rebar and metals were separated directly during screening, making them easy to collect and recycle.

The Results: No Landfill Fees, No Wasted Material

With ALLU, the company eliminated landfill fees, cut transportation costs, and turned waste into reusable material for new construction. Instead of treating debris as a burden, they processed it efficiently on-site, cutting downtime and improving sustainability.

Concrete was crushed into smaller fractions that could be reused as sub-base and fill.
Fine materials were screened and repurposed, reducing actual waste to a bare minimum.

ALLU in Construction Waste Processing

For demolition and construction projects, handling waste efficiently means lower costs, faster operations, and a reduced environmental impact. ALLU screening and crushing buckets allow contractors to screen, crush, and separate materials in one step, eliminating the need for multiple machines. Whether dealing with reinforced concrete, bricks, asphalt, or demolition debris, ALLU helps transform waste into material that can be put back to use—directly on-site.

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Case study

ALLU Transformer screener crusher removing a non-native species in a nature reserve

Finland

Material Soil contaminated with invasive plants

Industry Screening, Soil processing, Waste material handling

Application Screening

Function Screening, Soil Processing, Waste material handling

Model ALLU Transformer DL 2-17 screening bucket with TS25 blade setup

Problem

Non-native species, which could destroy native fauna and flora, were found growing in a nature reserve. In order to keep the nature reserve intact and to preserve its biodiversity, the invasive plants had to be separated from the soil which would then be returned to the ground.

Solution

The surface layer of the earth was removed using a backhoe bucket, which removed the non-native species with their roots intact. The ALLU Transformer screening bucket was then used to screen the material and to separate the soil from the contaminants which was then reinserted into the ground and plant residue removed.

Benefit

The ALLU Transformer screening bucket was an effective solution for removing the non-native species, proving in a limited space to be a highly mobile space-saving solution.   TRANSFORMING YOUR GREEN CREDENTIALS.

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