Case study

ALLU Transformer Screener Crusher Shredding Insulation Wool

Finland

Material Waste stone wool

Industry Composting, Industrial Applications, Waste material handling

Application Composting

Function Composting, Waste material handling, Industrial applications

Model ALLU Transformer DN 3-17 screener crusher with TS16 Axe blades

Problem

The removal of contaminants in waste stone wool was proving to be problematic meaning that it could not be used in compost.

Solution

Stone wool used for insulation is an organic material as it is made from stones and naturally occurring materials. This means that it can be composted if processed correctly, being shredded with an ALLU Transformer screener crusher.

Benefit

The shredding process filters the glue and other waste materials from the wool meaning that there are no harmful contaminants left. The ALLU Transformer screening bucket is also able to work efficiently and is a fully mobile solution, ideal for working in limited spaces as found in this instance. The efficient working capabilities of the Transformer further adds to the green credentials of the mineral wool plant’s composting operation. TRANSFORMING YOUR GREEN CREDENTIALS.

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Case study

ALLU Transformer Screener Crusher Screening and Mixing Construction Waste

Italy

Material Construction waste

Industry Crushing, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Waste material handling

Model ALLU Transformer DSB 2-17 screener crusher with TS25 blade setup

Problem

Construction waste comprising of concrete, metal and other construction materials requires processing before reuse. If left unprocessed, the material cannot be further utilized meaning that the contractor is subject to expensive transportation costs and landfill fees.

Solution

The material was processed with an ALLU Transformer screener crusher. The concrete was crushed and then recycled; the metal pieces were separated from the material and further recycled with the fines being used as fill and sub base.

Benefit

By processing the waste with an ALLU Transformer screener crusher, there wasn’t a need for expensive transportation costs and no landfill fees. The fines material was reused and all the materials were recycled correctly. TRANSFORMING YOUR GREEN CREDENTIALS.

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Case study

ALLU Transformer screener crusher removing a non-native species in a nature reserve

Finland

Material Soil contaminated with invasive plants

Industry Screening, Soil processing, Waste material handling

Application Screening

Function Screening, Soil Processing, Waste material handling

Model ALLU Transformer DL 2-17 screening bucket with TS25 blade setup

Problem

Non-native species, which could destroy native fauna and flora, were found growing in a nature reserve. In order to keep the nature reserve intact and to preserve its biodiversity, the invasive plants had to be separated from the soil which would then be returned to the ground.

Solution

The surface layer of the earth was removed using a backhoe bucket, which removed the non-native species with their roots intact. The ALLU Transformer screening bucket was then used to screen the material and to separate the soil from the contaminants which was then reinserted into the ground and plant residue removed.

Benefit

The ALLU Transformer screening bucket was an effective solution for removing the non-native species, proving in a limited space to be a highly mobile space-saving solution. TRANSFORMING YOUR GREEN CREDENTIALS.

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Case study

ALLU Screener Crusher Crushing Field Bark

Finland

Material Field bark from logs at a sawmill

Industry Crushing, Industrial Applications, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Waste material handling, Industrial applications

Model ALLU Transformer DS 4-23 screener crusher with crushing XHD blade setup

Problem

Field bark that has gathered at a sawmill’s field from processed logs has become a problem. If it is treated as waste the sawmill will be liable to both transport and landfill costs.

Solution

The material is fine screened with an ALLU Transformer screener crusher and then used at a local power plant. The quality is important, as if it is to be used as a power source, the material cannot include stones, metal or any other contaminants.

Benefit

An ALLU Transformer screener crusher bucket is a one-step process where the crushing of field bark and loading can be done simultaneously. When attached to a wheel loader for instance, both mobility and processing efficiency are maximized. TRANSFORMING YOUR MACHINES.

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Case study

ALLU Transformer Screener Crusher Shredding Field Bark

Japan

Material Field bark at a sawmill

Industry Crushing, Industrial Applications, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Waste material handling, Industrial applications

Model ALLU Transformer DN 2-12 with TS35 Axe blades

Problem

Field bark had accumulated at a sawmill’s field from processed logs. If this were to be treated as waste, the sawmill would be faced with high transport and landfill costs.

Solution

Field bark can be further utilized and resold. In order to generate an income from it, the field bark must be shredded into fine and homogenous pieces. This can be achieved with an ALLU Transformer screener crusher bucket.

Benefit

An ALLU Transformer screener crusher is a cost-efficient and mobile solution ideal for use in a limited space as found at the sawmill site. The end product produced is of a high quality and homogenous making an ideal product for resale. TRANSFORMING YOUR MACHINES.

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Case study

ALLU Transformer Screener Crusher Assuring Quality in Concrete Production

Finland

Material Sand and gravel, crushed gravel

Industry Crushing, Industrial Applications, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Industrial applications

Model ALLU Transformer screener crusher DN 3-17 with TS 16 blades

Problem

Quality assurance and control in concrete production are important. This involves dealing with lumped, hardened, and frozen sand and gravel that comprised of lumps too big to be fed into the feeder silo at the concrete plant.

Solution

The frozen and hardened sand, gravel and rocks can be crushed with an ALLU Transformer screener crusher before being fed into the silo. This step ensures that the feeder doesn’t get blocked due to the presence of large lumps meaning that the quality of the concrete remains consistent.

Benefit

Quality assurance through the use of the ALLU Transformer screening bucket ensures that the production process is made more efficient, with no stoppages. Also, all materials can be used on the production due to the transforming nature of the ALLU equipment. TRANSFORMING YOUR EFFICIENCY.

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Case study

ALLU Transformer Screener Crusher Screening Excavated Soil

Sweden

Material Excavated soil

Industry Fine screening, Waste material handling

Application Fine screening

Function Fine screening, Waste material handling

Model ALLU Transformer DN 3-17 screener crusher with TS16mm blades

Problem

A runway excavation project involved cutting straight through the airfield, with the reuse of the excavated material being stipulated so as to avoid the need to buy and bring in material. This improved the environmental credentials and cost-effectiveness of the project.

Solution

A mobile and efficient solution was required to undertake the work with an ALLU Transformer screener crusher being mounted on a wheel loader to maximize mobility. Following excavation, the material was fine screened over the trench directly where the excavators had stockpiled it.

Benefit

There was a tight schedule for the project as the new runway was needed at the busy airfield. The project was completed in time with significant cost savings as there was no need to purchase virgin material, or transportation involving the double handling of material. TRANSFORMING YOUR MACHINES.

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Case study

ALLU Transformer Screener Crusher Processing Construction Waste

Greece

Material Construction waste

Industry Crushing, Industrial Applications, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Waste material handling

Model ALLU Transformer DSH 3-17 screener crusher with X75 drums

Problem

Construction waste emanating from a development project needed to be processed for disposal, with material for re-use being separated from material to be landfilled. Due to the large particles in the construction waste, its reuse had proved to be impossible because of the lack of an efficient screening system. This could have led to the disposal of all the material in the landfill. As a result, the contractor would have incurred additional haulage and landfill costs.

Solution

The construction waste was screened and crushed using the ALLU Transformer screening bucket. Processed material could now be used as the foundation material for buildings. Only a small portion of the material had to be disposed of in a landfill.

Benefit

Less material to landfill and efficient utilization of waste material supports sustainability. It also reduces extra costs incurred due to reduced landfill payments and at the same time generates income from recycling and utilizing the processed material. Furthermore, haulage costs and negative environmental impact are reduced as there is no need to remove the existing material nor buy in new.

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Case study

ALLU Transformer Screener Crusher Screening Contaminants

Sweden

Material Soil

Industry Crushing, Industrial Applications, Screening, Waste material handling

Application Crushing

Function Crushing, Screening, Waste material handling, Industrial applications

Model ALLU Transformer DL 2-17 screener bucket with TS 25mm blades

Problem

A gas plant’s incoming material quality, shape and size varied due to it coming from a variety of different sources. This led directly to oversized material ‘jamming’ the plant’s feed system causing expensive stoppages to production. Additionally, the material often contained wood, rocks and even metal parts, which needed to be separated before processing the material further.

Solution

The material was screened and crushed using an ALLU Transformer screener crusher bucket which was fitted to an existing telehandler providing longer reach. The material was efficiently loaded into the feeder’s silo quite some distance away by the ALLU Transformer in addition to the screening and crushing operation.

Benefit

By utilizing the ALLU Transformer screener crusher bucket as both a processor and loader, the gas plant maximized the efficiency of its operation. The ALLU Transformer screening bucket provided a one-step operation by screening out the contaminants, crushing the oversized materials and loading the material straight into the feeder’s silo in one go. TRANSFORMING YOUR EFFICIENCY.

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Case study

ALLU Soil Improvement System Stabilising Evacuation Road Foundation

USA

Material Swamp, rich on peat and vegetation

Industry Mixing, Stabilising

Application Stabilising

Function Stabilising, Mixing

Model ALLU Soil Improvement Complete System

Problem

An existing two-lane Miami highway was to be expanded into four-lanes so that it was better suited for any necessary evacuation of the locale. The length of the road was approximately 9 miles (15 km), with its width increasing from 40 ft. to 60 ft. (from 12 to 20 m). Material to be processed in order to expand the highway included parts of a swamp, peat, decomposing vegetation, and fresh vegetation, as well as wet sand.

Solution

In order for the highway to be expanded safely and efficiently, the project required stabilization to depth of 12 ft. (4m). The ALLU Soil Improvement System stabilized the ground in situ in an environmentally friendly way.

Benefit

The ALLU Soil Improvement System increased the road’s bearing capacity and safety. In addition, the contractor benefited from savings in time and money with no need to bring in new materials due to the efficient and effective re-use of existing materials.

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