Industry
Composting, Industrial Applications, Waste material handling
Application
Composting
Function
Composting, Waste material handling, Industrial applications
Model
ALLU Transformer DN 3-17 screener crusher with TS16 Axe blades
Problem
The removal of contaminants in waste stone wool was proving to be problematic meaning that it could not be used in compost.
Solution
Stone wool used for insulation is an organic material as it is made from stones and naturally occurring materials. This means that it can be composted if processed correctly, being shredded with an ALLU Transformer screener crusher.
Benefit
The shredding process filters the glue and other waste materials from the wool meaning that there are no harmful contaminants left. The ALLU Transformer screening bucket is also able to work efficiently and is a fully mobile solution, ideal for working in limited spaces as found in this instance. The efficient working capabilities of the Transformer further adds to the green credentials of the mineral wool plant’s composting operation. TRANSFORMING YOUR GREEN CREDENTIALS.
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Process construction waste efficiently with ALLU screening and crushing buckets. Separate rebar, crush concrete, and repurpose materials on-site—cutting costs and minimizing landfill waste.
Turning Construction Waste into Valuable Material with ALLU
Italy
Material
Construction waste
Industry
Crushing, Screening, Waste material handling
Application
Crushing
Function
Crushing, Screening, Waste material handling
Model
ALLU Transformer DSB 2-17 screener crusher with TS25 blade setup
The Challenge: A Costly Waste Problem on Site
In Italy, a construction company found itself dealing with a problem that’s all too common in the industry—mountains of mixed waste piling up on-site. The material contained a mix of concrete, rebar, and other construction debris, making disposal a major expense.
Hauling the waste to a landfill wasn’t just costly—it was also inefficient. Between transportation fees, landfill charges, and wasted material, the project was losing both time and money. The team needed a way to process waste directly on-site instead of paying to remove it.
The Solution: ALLU Transformer DSB 2-17
To take control of the waste instead of working around it, the company brought in an ALLU Transformer DSB 2-17 with TS25 blades. The bucket made it possible to handle all materials in one step, eliminating the need for extra crushing equipment or separate processing units.
Concrete was crushed into smaller fractions that could be reused as sub-base and fill.
Rebar and metals were separated directly during screening, making them easy to collect and recycle.
Fine materials were screened and repurposed, reducing actual waste to a bare minimum.
The Results: No Landfill Fees, No Wasted Material
With ALLU, the company eliminated landfill fees, cut transportation costs, and turned waste into reusable material for new construction. Instead of treating debris as a burden, they processed it efficiently on-site, cutting downtime and improving sustainability.
ALLU in Construction Waste Processing
For demolition and construction projects, handling waste efficiently means lower costs, faster operations, and a reduced environmental impact. ALLU screening and crushing buckets allow contractors to screen, crush, and separate materials in one step, eliminating the need for multiple machines. Whether dealing with reinforced concrete, bricks, asphalt, or demolition debris, ALLU helps transform waste into material that can be put back to use—directly on-site.
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Kurdeez Minerals improved their lime screening process by incorporating the ALLU DH3-17 TS 25 with double TS50 Axe blades. This change helped break down lime lumps, streamline material flow, and…
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ALLU Transformer screener crusher removing a non-native species in a nature reserve
Finland
Material
Soil contaminated with invasive plants
Industry
Screening, Soil processing, Waste material handling
Application
Screening
Function
Screening, Soil Processing, Waste material handling
Model
ALLU Transformer DL 2-17 screening bucket with TS25 blade setup
Problem
Non-native species, which could destroy native fauna and flora, were found growing in a nature reserve. In order to keep the nature reserve intact and to preserve its biodiversity, the invasive plants had to be separated from the soil which would then be returned to the ground.
Solution
The surface layer of the earth was removed using a backhoe bucket, which removed the non-native species with their roots intact. The ALLU Transformer screening bucket was then used to screen the material and to separate the soil from the contaminants which was then reinserted into the ground and plant residue removed.
Benefit
The ALLU Transformer screening bucket was an effective solution for removing the non-native species, proving in a limited space to be a highly mobile space-saving solution. TRANSFORMING YOUR GREEN CREDENTIALS.
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Screening Bucket – DL-Series
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Industry
Crushing, Industrial Applications, Screening, Waste material handling
Application
Crushing
Function
Crushing, Screening, Waste material handling, Industrial applications
Model
ALLU Transformer DS 4-23 screener crusher with crushing XHD blade setup
Problem
Field bark that has gathered at a sawmill’s field from processed logs has become a problem. If it is treated as waste the sawmill will be liable to both transport and landfill costs.
Solution
The material is fine screened with an ALLU Transformer screener crusher and then used at a local power plant. The quality is important, as if it is to be used as a power source, the material cannot include stones, metal or any other contaminants.
Benefit
An ALLU Transformer screener crusher bucket is a one-step process where the crushing of field bark and loading can be done simultaneously. When attached to a wheel loader for instance, both mobility and processing efficiency are maximized. TRANSFORMING YOUR MACHINES.
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ALLU Transformer Screener Crusher Shredding Field Bark
Japan
Material
Field bark at a sawmill
Industry
Crushing, Industrial Applications, Screening, Waste material handling
Application
Crushing
Function
Crushing, Screening, Waste material handling, Industrial applications
Model
ALLU Transformer DN 2-12 with TS35 Axe blades
Problem
Field bark had accumulated at a sawmill’s field from processed logs. If this were to be treated as waste, the sawmill would be faced with high transport and landfill costs.
Solution
Field bark can be further utilized and resold. In order to generate an income from it, the field bark must be shredded into fine and homogenous pieces. This can be achieved with an ALLU Transformer screener crusher bucket.
Benefit
An ALLU Transformer screener crusher is a cost-efficient and mobile solution ideal for use in a limited space as found at the sawmill site. The end product produced is of a high quality and homogenous making an ideal product for resale. TRANSFORMING YOUR MACHINES.
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ALLU Transformer Screener Crusher Assuring Quality in Concrete Production
Finland
Material
Sand and gravel, crushed gravel
Industry
Crushing, Industrial Applications, Screening, Waste material handling
Application
Crushing
Function
Crushing, Screening, Industrial applications
Model
ALLU Transformer screener crusher DN 3-17 with TS 16 blades
Problem
Quality assurance and control in concrete production are important. This involves dealing with lumped, hardened, and frozen sand and gravel that comprised of lumps too big to be fed into the feeder silo at the concrete plant.
Solution
The frozen and hardened sand, gravel and rocks can be crushed with an ALLU Transformer screener crusher before being fed into the silo. This step ensures that the feeder doesn’t get blocked due to the presence of large lumps meaning that the quality of the concrete remains consistent.
Benefit
Quality assurance through the use of the ALLU Transformer screening bucket ensures that the production process is made more efficient, with no stoppages. Also, all materials can be used on the production due to the transforming nature of the ALLU equipment. TRANSFORMING YOUR EFFICIENCY.
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Model
ALLU Transformer DN 3-17 screener crusher with TS16mm blades
Problem
A runway excavation project involved cutting straight through the airfield, with the reuse of the excavated material being stipulated so as to avoid the need to buy and bring in material. This improved the environmental credentials and cost-effectiveness of the project.
Solution
A mobile and efficient solution was required to undertake the work with an ALLU Transformer screener crusher being mounted on a wheel loader to maximize mobility. Following excavation, the material was fine screened over the trench directly where the excavators had stockpiled it.
Benefit
There was a tight schedule for the project as the new runway was needed at the busy airfield. The project was completed in time with significant cost savings as there was no need to purchase virgin material, or transportation involving the double handling of material. TRANSFORMING YOUR MACHINES.
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ALLU Transformer Screener Crusher Processing Construction Waste
Greece
Material
Construction waste
Industry
Crushing, Industrial Applications, Screening, Waste material handling
Application
Crushing
Function
Crushing, Screening, Waste material handling
Model
ALLU Transformer DSH 3-17 screener crusher with X75 drums
Problem
Construction waste emanating from a development project needed to be processed for disposal, with material for re-use being separated from material to be landfilled. Due to the large particles in the construction waste, its reuse had proved to be impossible because of the lack of an efficient screening system. This could have led to the disposal of all the material in the landfill. As a result, the contractor would have incurred additional haulage and landfill costs.
Solution
The construction waste was screened and crushed using the ALLU Transformer screening bucket. Processed material could now be used as the foundation material for buildings. Only a small portion of the material had to be disposed of in a landfill.
Benefit
Less material to landfill and efficient utilization of waste material supports sustainability. It also reduces extra costs incurred due to reduced landfill payments and at the same time generates income from recycling and utilizing the processed material. Furthermore, haulage costs and negative environmental impact are reduced as there is no need to remove the existing material nor buy in new.
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Industry
Crushing, Industrial Applications, Screening, Waste material handling
Application
Crushing
Function
Crushing, Screening, Waste material handling, Industrial applications
Model
ALLU Transformer DL 2-17 screener bucket with TS 25mm blades
Problem
A gas plant’s incoming material quality, shape and size varied due to it coming from a variety of different sources. This led directly to oversized material ‘jamming’ the plant’s feed system causing expensive stoppages to production. Additionally, the material often contained wood, rocks and even metal parts, which needed to be separated before processing the material further.
Solution
The material was screened and crushed using an ALLU Transformer screener crusher bucket which was fitted to an existing telehandler providing longer reach. The material was efficiently loaded into the feeder’s silo quite some distance away by the ALLU Transformer in addition to the screening and crushing operation.
Benefit
By utilizing the ALLU Transformer screener crusher bucket as both a processor and loader, the gas plant maximized the efficiency of its operation. The ALLU Transformer screening bucket provided a one-step operation by screening out the contaminants, crushing the oversized materials and loading the material straight into the feeder’s silo in one go. TRANSFORMING YOUR EFFICIENCY.
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ALLU Soil Improvement System Stabilising Evacuation Road Foundation
USA
Material
Swamp, rich on peat and vegetation
Industry
Mixing, Stabilising
Application
Stabilising
Function
Stabilising, Mixing
Model
ALLU Soil Improvement Complete System
Problem
An existing two-lane Miami highway was to be expanded into four-lanes so that it was better suited for any necessary evacuation of the locale. The length of the road was approximately 9 miles (15 km), with its width increasing from 40 ft. to 60 ft. (from 12 to 20 m). Material to be processed in order to expand the highway included parts of a swamp, peat, decomposing vegetation, and fresh vegetation, as well as wet sand.
Solution
In order for the highway to be expanded safely and efficiently, the project required stabilization to depth of 12 ft. (4m). The ALLU Soil Improvement System stabilized the ground in situ in an environmentally friendly way.
Benefit
The ALLU Soil Improvement System increased the road’s bearing capacity and safety. In addition, the contractor benefited from savings in time and money with no need to bring in new materials due to the efficient and effective re-use of existing materials.
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