Efficient Quarry Waste Handling

Case study

Efficient Quarry Waste Handling

China

Material Quarry tailings, stone, and clay

Industry Quarrying, Roadworks, Seulonta

Application Screening and separation of quarry waste

Function Waste recycling and resource repurposing

Model ALLU DH3-23 TS35

Problem

ALLU Bucket Delivers Efficient Quarry Waste Handling in China In the world of quarrying, managing waste efficiently is more than a necessity—it's a responsibility. Quarry owners often face the challenge of dealing with a mix of stone and clay, leftover materials that don’t seem valuable at first glance. But what if those materials could be turned into something profitable and even environmentally friendly? This is where the ALLU DH3-23 TS35 screening bucket makes a difference. Working alongside the CAT 336 excavator, this combination does more than just handle waste—it transforms it. Quarry owners found themselves searching for a solution that would allow them to handle waste effectively while still being cost-efficient. ALLU delivered just that.

Solution

From Waste to Resource in 3 Steps Handling leftover tailings and waste during quarry operations can be challenging. Often a mix of stone and clay, these byproducts are typically hard to sell or repurpose. But using the ALLU Transformer DH3-23 TS35, this waste gets a new life. The process follows three simple steps: 1. Raw Material Collection: Quarry waste, often seen as byproducts, is collected for screening. 2. Screening and Separation: ALLU's bucket separates larger stones (over 3 cm) from finer material (below 3 cm). The large stones are ready for direct sale to stone processing plants. 3. Resource Utilization: The finer material, perfect for road construction and landscaping, is repurposed, turning waste into valuable resources. The ALLU screening bucket separates materials by size, repurposing both large and fine particles. Larger stones are sent to processing plants for resale, while finer materials are used in road construction or landscaping. This process boosts the market value of the stone and provides additional economic benefits to quarry owners.

Benefit

Dual Benefits for Profit and Sustainability ALLU Transformer offers quarry owners an efficient, one-step screening service. By separating larger stones for resale and finer materials for road construction, this process maximizes resource use and brings financial returns. The recovered stones often hold more market value than raw materials, while the finer products serve environmental remediation purposes like land restoration. This solution reduces waste accumulation and promotes recycling, helping quarry owners balance profitability and environmental responsibility. It’s a win-win scenario: fewer waste piles, more revenue, and a positive environmental impact. Conclusion: Balancing Profit and Responsibility ALLU has proven that in today’s quarrying industry, efficiency, sustainability, and profitability don’t have to be at odds. By reducing waste accumulation and promoting resource reuse, ALLU helps quarries strike the perfect balance between economic growth and environmental responsibility. With the DH3-23 TS35 in hand, quarry owners can meet regulatory requirements, generate additional revenue streams, and contribute to a cleaner, greener future. It's not just about screening—it’s about turning challenges into opportunities. And that’s the power of ALLU.

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Case study

Transforming your waste into profits!

USA

Material Topsoil

Industry Seulonta, Maaperän käsittely, Topsoil

Application Composting and landscaping

Function

Model DN 3-17 25

Problem

Ware Excavator Inc in USA recognised that Topsoil is in demand in the area, yet there are limited suppliers. ALLU Transforms the raw material

Solution

ALLU Group Inc based in NJ works through a dealer network. CAT Stowers is our local ALLU dealer and they offered us the perfect solution. We brought a wheel loader to do pipework’s, but then added the ALLU Transformer. Initially I wasn’t sure on how long this would take to pay back for the ALLU, but within 6 months it has transformed our business model!

Benefit

Our main business was in commercial and residential developments. The wheel loader we brought from CAT Stowers was to do pipework’s. Since we added the ALLU for screening the soil, the CAT wheel loader only left the yard once! It no longer leaves the yard; it remains on site to screen the dirt which is much more effective and profitable. On average we do 10 loads a day making $600 per load. It’s much more profitable. Our original business model haling for a customer’s we were lucky to make $50 per load, by the time we had paid the taxes, and costs. ALLU Transformer has given us a stable other income and is becoming our prime focus. Local landscapers, building contractors, City of Cleveland, Cleveland utilities, now come and take the raw material we made with the ALLU and it makes it look nice and need and new for their projects. I’m so happy that we have also invested in a 5-17FD Crusher and now do Asphalt and concrete recycling too. ALLU has transformed my business, cutting down our transport costs, operating costs and increasing our profits by far! I’m happy with the ALLU Transformer, its reliable, efficient solution which has increased our productivity and business profits. We have now bought some more land to expand our business using the ALLU. WARE EXCAVATOR WITH CAT STOWERS AND ALLU

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Case study

ALLU Transforming your waste

USA

Material ASPHALT

Industry Seulonta

Application CRUSHING AND SCREENING

Function CRUSHING AND SCREENING WASTE ASPHALT MATERIAL

Model ALLU TRANSFORMER DL 2-17 TRANSFORMER WITH 16/32MM AXE BLADE SET UP

Problem

Asphalt construction waste typically would be sent to landfill at a cost of $1000 a time, and costs were going up, profits were going down. With the increasing pressure to remain competitive in our market we were struggling to maintain our profits and win contracts.

Solution

ALLU Group Inc based in NJ down the road from us, offered us the perfect solution, the ALLU Transformer DL 2-17 Transformer Series. Initially I wasn’t sure on how long this would take to pay back, but im converted, and wont ever look back. Its changed the way we do business and helps us win bids!

Benefit

By processing the waste with the ALLU DL Transformer, there were considerable savings made in landfill fees and transportation costs as only about 10% was transported to landfill. The waste paving we used to send to landfill we are now able to crush ourselves and reuse. Its saved us $40K USD in one season! Also has helped us win more work, as we can prove that we are offering a full service, and recycling solutions for the customer. Joe says “Im super happy with the ALLU DL Transformer, and happily recommend to anyone in the industry. Its reliable, efficient solution which has increased our productivity and business profits. Its paid for itself within a season. ALLU Group Inc has been hands on and always happy to help you” ALLU One Step Ahead - TRANSFORMING YOUR WASTE INTO PROFITS, INCREASING YOUR GREEN CREDENTIALS.

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Case study

ALLU Transformer seulakauha – Lietekompostin ilmastus

Sweden

Material Wet sludge

Industry Ilmastus, Kompostointi, Murskaus, Sekoitus, Seulonta

Application Aerating

Function Aerating, Composting, Crushing, Screening, Mixing

Model ALLLU Transformer DS 4-23 screener crusher with XHD60 blades

Problem

Wet, lumpy contaminated sludge material was causing delays to the composting process of a Swedish company.

Solution

The material was screened, shredded and aerated using an ALLU Transformer screening bucket which enabled composting to be accomplished more quickly, effectively and efficiently.

Benefit

The entire composting operation is no longer hindered by wet clumps of sludge. The process is now more efficient as all screening, shredding and aerating is done in a one-step operation, making composting and material reuse faster and more effective. TRANSFORMING YOUR EFFICIENCY.

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ALLU Transformer seulakauha – Purkujätteen käsittelyä

Finland

Material Demolition waste

Industry Jätemateriaalien käsittely, Murskaus, Seulonta

Application Crushing

Function Crushing, Screening, Waste material handling

Model ALLU Transformer DN 3-17 screener crusher with TS 25 crushing Axe blade setup

Problem

On a site set aside for construction, demolition waste, including concrete, wood, metal and fines cannot be processed further, with the area needing to be cleaned and the material dealt with before any new buildings could be built.

Solution

The waste was processed with an ALLU Transformer screener crusher. About 30% of the material could be reused as a construction material, with about 10%, including the wood and metal, being separated and recycled properly. The rest of the material comprised of concrete which was crushed and reused as sub base and for foundations.

Benefit

By processing the waste with the ALLU Transformer screener crusher, there were considerable savings made in landfill fees and transportation costs as only about 10% was transported to landfill. The rest of the material was reutilized on the new construction site. TRANSFORMING YOUR GREEN CREDENTIALS.

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Case study

ALLU Transformer seulakauha – Tiilten murskaus

Finland

Material Defective bricks

Industry Jätemateriaalien käsittely, Murskaus, Seulonta, Teolliset sovellukset ja käyttökohteet

Application Crushing

Function Crushing, Screening, Waste material handling, Industrial applications

Model ALLU Transformer DH 4-17 screener crusher with X75 blades

Problem

A certain amount of waste and rejects is endemic in the production of bricks, requiring an effective solution for the recycling of any found to be defective.

Solution

The defective bricks were crushed with an ALLU Transformer screener crusher with the crushed material being reused in brick production.

Benefit

By processing the material with an ALLU Transformer screener crusher, any defective bricks can be reused in the production process. The ALLU Transformer screening bucket is a mobile solution, which in this instance replaced a large and ineffective stationary crusher on site. TRANSFORMING YOUR MACHINES.

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ALLU Transformer seulakauha – Vieraslajien poisto luonnonsuojelualueelta

Finland

Material Soil contaminated with invasive plants

Industry Jätemateriaalien käsittely, Maaperän käsittely, Seulonta

Application Screening

Function Screening, Soil Processing, Waste material handling

Model ALLU Transformer DL 2-17 screening bucket with TS25 blade setup

Problem

Non-native species, which could destroy native fauna and flora, were found growing in a nature reserve. In order to keep the nature reserve intact and to preserve its biodiversity, the invasive plants had to be separated from the soil which would then be returned to the ground.

Solution

The surface layer of the earth was removed using a backhoe bucket, which removed the non-native species with their roots intact. The ALLU Transformer screening bucket was then used to screen the material and to separate the soil from the contaminants which was then reinserted into the ground and plant residue removed.

Benefit

The ALLU Transformer screening bucket was an effective solution for removing the non-native species, proving in a limited space to be a highly mobile space-saving solution. TRANSFORMING YOUR GREEN CREDENTIALS.

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Case study

ALLU Transformer seulakauha – Kenttäkuoren repiminen

Finland

Material Field bark from logs at a sawmill

Industry Jätemateriaalien käsittely, Murskaus, Seulonta, Teolliset sovellukset ja käyttökohteet

Application Crushing

Function Crushing, Screening, Waste material handling, Industrial applications

Model ALLU Transformer DS 4-23 screener crusher with crushing XHD blade setup

Problem

Field bark that has gathered at a sawmill’s field from processed logs has become a problem. If it is treated as waste the sawmill will be liable to both transport and landfill costs.

Solution

The material is fine screened with an ALLU Transformer screener crusher and then used at a local power plant. The quality is important, as if it is to be used as a power source, the material cannot include stones, metal or any other contaminants.

Benefit

An ALLU Transformer screener crusher bucket is a one-step process where the crushing of field bark and loading can be done simultaneously. When attached to a wheel loader for instance, both mobility and processing efficiency are maximized. TRANSFORMING YOUR MACHINES.

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ALLU Transformer seulakauha – Kenttäkuoren murskaus

Japan

Material Field bark at a sawmill

Industry Jätemateriaalien käsittely, Murskaus, Seulonta, Teolliset sovellukset ja käyttökohteet

Application Crushing

Function Crushing, Screening, Waste material handling, Industrial applications

Model ALLU Transformer DN 2-12 with TS35 Axe blades

Problem

Field bark had accumulated at a sawmill’s field from processed logs. If this were to be treated as waste, the sawmill would be faced with high transport and landfill costs.

Solution

Field bark can be further utilized and resold. In order to generate an income from it, the field bark must be shredded into fine and homogenous pieces. This can be achieved with an ALLU Transformer screener crusher bucket.

Benefit

An ALLU Transformer screener crusher is a cost-efficient and mobile solution ideal for use in a limited space as found at the sawmill site. The end product produced is of a high quality and homogenous making an ideal product for resale. TRANSFORMING YOUR MACHINES.

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Case study

ALLU Transformer seulakauha – Laadunvarmistus betonin tuotannossa

Finland

Material Sand and gravel, crushed gravel

Industry Jätemateriaalien käsittely, Murskaus, Seulonta, Teolliset sovellukset ja käyttökohteet

Application Crushing

Function Crushing, Screening, Industrial applications

Model ALLU Transformer screener crusher DN 3-17 with TS 16 blades

Problem

Quality assurance and control in concrete production are important. This involves dealing with lumped, hardened, and frozen sand and gravel that comprised of lumps too big to be fed into the feeder silo at the concrete plant.

Solution

The frozen and hardened sand, gravel and rocks can be crushed with an ALLU Transformer screener crusher before being fed into the silo. This step ensures that the feeder doesn’t get blocked due to the presence of large lumps meaning that the quality of the concrete remains consistent.

Benefit

Quality assurance through the use of the ALLU Transformer screening bucket ensures that the production process is made more efficient, with no stoppages. Also, all materials can be used on the production due to the transforming nature of the ALLU equipment. TRANSFORMING YOUR EFFICIENCY.

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Efficient Quarry Waste Handling