Efficient Quarry Waste Handling

Case study

Efficient Quarry Waste Handling

China

Material Quarry tailings, stone, and clay

Industry Quarrying, Roadworks, Screening

Application Screening and separation of quarry waste

Function Waste recycling and resource repurposing

Model ALLU DH3-23 TS35

Problem

ALLU Bucket Delivers Efficient Quarry Waste Handling in China In the world of quarrying, managing waste efficiently is more than a necessity—it's a responsibility. Quarry owners often face the challenge of dealing with a mix of stone and clay, leftover materials that don’t seem valuable at first glance. But what if those materials could be turned into something profitable and even environmentally friendly? This is where the ALLU DH3-23 TS35 screening bucket makes a difference. Working alongside the CAT 336 excavator, this combination does more than just handle waste—it transforms it. Quarry owners found themselves searching for a solution that would allow them to handle waste effectively while still being cost-efficient. ALLU delivered just that.

Solution

From Waste to Resource in 3 Steps Handling leftover tailings and waste during quarry operations can be challenging. Often a mix of stone and clay, these byproducts are typically hard to sell or repurpose. But using the ALLU Transformer DH3-23 TS35, this waste gets a new life. The process follows three simple steps: 1. Raw Material Collection: Quarry waste, often seen as byproducts, is collected for screening. 2. Screening and Separation: ALLU's bucket separates larger stones (over 3 cm) from finer material (below 3 cm). The large stones are ready for direct sale to stone processing plants. 3. Resource Utilization: The finer material, perfect for road construction and landscaping, is repurposed, turning waste into valuable resources. The ALLU screening bucket separates materials by size, repurposing both large and fine particles. Larger stones are sent to processing plants for resale, while finer materials are used in road construction or landscaping. This process boosts the market value of the stone and provides additional economic benefits to quarry owners.

Benefit

Dual Benefits for Profit and Sustainability ALLU Transformer offers quarry owners an efficient, one-step screening service. By separating larger stones for resale and finer materials for road construction, this process maximizes resource use and brings financial returns. The recovered stones often hold more market value than raw materials, while the finer products serve environmental remediation purposes like land restoration. This solution reduces waste accumulation and promotes recycling, helping quarry owners balance profitability and environmental responsibility. It’s a win-win scenario: fewer waste piles, more revenue, and a positive environmental impact. Conclusion: Balancing Profit and Responsibility ALLU has proven that in today’s quarrying industry, efficiency, sustainability, and profitability don’t have to be at odds. By reducing waste accumulation and promoting resource reuse, ALLU helps quarries strike the perfect balance between economic growth and environmental responsibility. With the DH3-23 TS35 in hand, quarry owners can meet regulatory requirements, generate additional revenue streams, and contribute to a cleaner, greener future. It's not just about screening—it’s about turning challenges into opportunities. And that’s the power of ALLU.

Related Products

Efficient Quarry Waste Handling

Case study

Efficient Quarry Waste Handling

China

Material Quarry tailings, stone, and clay

Industry Quarrying, Roadworks, Screening

Application Screening and separation of quarry waste

Function Waste recycling and resource repurposing

Model ALLU DH3-23 TS35

Problem

ALLU Bucket Delivers Efficient Quarry Waste Handling in China In the world of quarrying, managing waste efficiently is more than a necessity—it's a responsibility. Quarry owners often face the challenge of dealing with a mix of stone and clay, leftover materials that don’t seem valuable at first glance. But what if those materials could be turned into something profitable and even environmentally friendly? This is where the ALLU DH3-23 TS35 screening bucket makes a difference. Working alongside the CAT 336 excavator, this combination does more than just handle waste—it transforms it. Quarry owners found themselves searching for a solution that would allow them to handle waste effectively while still being cost-efficient. ALLU delivered just that.

Solution

From Waste to Resource in 3 Steps Handling leftover tailings and waste during quarry operations can be challenging. Often a mix of stone and clay, these byproducts are typically hard to sell or repurpose. But using the ALLU Transformer DH3-23 TS35, this waste gets a new life. The process follows three simple steps: 1. Raw Material Collection: Quarry waste, often seen as byproducts, is collected for screening. 2. Screening and Separation: ALLU's bucket separates larger stones (over 3 cm) from finer material (below 3 cm). The large stones are ready for direct sale to stone processing plants. 3. Resource Utilization: The finer material, perfect for road construction and landscaping, is repurposed, turning waste into valuable resources. The ALLU screening bucket separates materials by size, repurposing both large and fine particles. Larger stones are sent to processing plants for resale, while finer materials are used in road construction or landscaping. This process boosts the market value of the stone and provides additional economic benefits to quarry owners.

Benefit

Dual Benefits for Profit and Sustainability ALLU Transformer offers quarry owners an efficient, one-step screening service. By separating larger stones for resale and finer materials for road construction, this process maximizes resource use and brings financial returns. The recovered stones often hold more market value than raw materials, while the finer products serve environmental remediation purposes like land restoration. This solution reduces waste accumulation and promotes recycling, helping quarry owners balance profitability and environmental responsibility. It’s a win-win scenario: fewer waste piles, more revenue, and a positive environmental impact. Conclusion: Balancing Profit and Responsibility ALLU has proven that in today’s quarrying industry, efficiency, sustainability, and profitability don’t have to be at odds. By reducing waste accumulation and promoting resource reuse, ALLU helps quarries strike the perfect balance between economic growth and environmental responsibility. With the DH3-23 TS35 in hand, quarry owners can meet regulatory requirements, generate additional revenue streams, and contribute to a cleaner, greener future. It's not just about screening—it’s about turning challenges into opportunities. And that’s the power of ALLU.

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Lime Screening

Kurdeez Minerals improved their lime screening process by incorporating the ALLU DH3-17 TS 25 with double TS50 Axe blades.
Case study

Lime Screening for Kurdeez Minerals

Australia

Material Lime

Industry Agriculture, Quarrying, Soil processing

Application Lime Screening

Function Breaking down lime lumps and improving material flow

Model ALLU DH3-17 TS 25 with double TS50 Axe blades

Kurdeez Minerals, based in Victoria, Australia, produces a range of natural products for soil improvement in agriculture, horticulture, and more. Their products are widely used in crop and biological farming to enhance soil quality and animal health. But they encountered a significant challenge in breaking down lime lumps to meet the 4mm size required for sale.

After a successful trial with Walkers Hammers using the ALLU DN 2-12 TS 25, Kurdeez Minerals invested in the ALLU DH3-17 TS 25 with double TS50 Axe blades. The ALLU unit not only broke down the lime lumps but also improved the flow of material into the ASTEC screener, significantly boosting productivity.

ALLU’s impact on Kurdeez Minerals can be seen in five key areas:

  1. Increasing overall productivity.
  2. Efficiently breaking down lime lumps.
  3. Streamlining material flow into the screener.
  4. Aerating the material during the process.
  5. Delivering long-term reliability, even after five months of use.

Aidan, the quarry manager, was thrilled:

“This is the best attachment I have ever worked with after using it for 5 months.”

ALLU helped Kurdeez Minerals improve their lime screening process

The addition of ALLU allowed Kurdeez to optimize their entire process, getting more done with fewer headaches and delivering higher-quality products to their customers.

The experience shows how the right equipment can turn challenges into opportunities, helping a business thrive with greater efficiency and ease. With ALLU, Kurdeez Minerals unlocked the full potential of their existing equipment, turning a slow, frustrating process into a highly productive and efficient workflow. This success highlights the power of smart investment in the right tools! We’re proud to have been part of Kurdeez Minerals’ journey and thank them for allowing us to share their success story.

Screening Bucket – D-Series

Carriers 6 – 45 t
Versatile DN-, DS- and DH-Series Screening Buckets serve in a wide range of applications ensuring high-quality material processing on-site.

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We solve problems

conversion of recycled soil into beneficial products like manure and garden mixes

Soil Recycling Management in Australia

Soil Recycling Co. is at the forefront of soil screening in Victoria, dedicated to promoting the reuse of soil as a valuable resource rather than disposing of it in landfills.

Explore customer story
ALLU helped Kurdeez Minerals improve their lime screening process

Lime Screening for Kurdeez Minerals

Kurdeez Minerals improved their lime screening process by incorporating the ALLU DH3-17 TS 25 with double TS50 Axe blades. This change helped break down lime lumps, streamline material flow, and…

Explore customer story
Quarry waste screening with the ALLU bucket

Efficient Quarry Waste Handling

ALLU DH3-23 TS35 transforms quarry waste into valuable resources. By efficiently separating stone and clay, larger stones are ready for resale, and fine materials are repurposed for road construction or…

Explore customer story
Limestone crushing with the ALLU screening bucket on a Hitachi excavator

Limestone Crushing with a screening bucket

Limestone crushing with a screening bucket on a Hitachi excavator: efficiently reduce 0-300 mm boulders to 0-90 mm for road construction.

Explore customer story

Lime Screening

Kurdeez Minerals improved their lime screening process by incorporating the ALLU DH3-17 TS 25 with double TS50 Axe blades.
Case study

Lime Screening for Kurdeez Minerals

Australia

Material Lime

Industry Agriculture, Quarrying, Soil processing

Application Lime Screening

Function Breaking down lime lumps and improving material flow

Model ALLU DH3-17 TS 25 with double TS50 Axe blades

Kurdeez Minerals, based in Victoria, Australia, produces a range of natural products for soil improvement in agriculture, horticulture, and more. Their products are widely used in crop and biological farming to enhance soil quality and animal health. But they encountered a significant challenge in breaking down lime lumps to meet the 4mm size required for sale.

After a successful trial with Walkers Hammers using the ALLU DN 2-12 TS 25, Kurdeez Minerals invested in the ALLU DH3-17 TS 25 with double TS50 Axe blades. The ALLU unit not only broke down the lime lumps but also improved the flow of material into the ASTEC screener, significantly boosting productivity.

ALLU’s impact on Kurdeez Minerals can be seen in five key areas:

  1. Increasing overall productivity.
  2. Efficiently breaking down lime lumps.
  3. Streamlining material flow into the screener.
  4. Aerating the material during the process.
  5. Delivering long-term reliability, even after five months of use.

Aidan, the quarry manager, was thrilled:

“This is the best attachment I have ever worked with after using it for 5 months.”

ALLU helped Kurdeez Minerals improve their lime screening process

The addition of ALLU allowed Kurdeez to optimize their entire process, getting more done with fewer headaches and delivering higher-quality products to their customers.

The experience shows how the right equipment can turn challenges into opportunities, helping a business thrive with greater efficiency and ease. With ALLU, Kurdeez Minerals unlocked the full potential of their existing equipment, turning a slow, frustrating process into a highly productive and efficient workflow. This success highlights the power of smart investment in the right tools! We’re proud to have been part of Kurdeez Minerals’ journey and thank them for allowing us to share their success story.

Screening Bucket – D-Series

Carriers 6 – 45 t
Versatile DN-, DS- and DH-Series Screening Buckets serve in a wide range of applications ensuring high-quality material processing on-site.

Other case studies

We solve problems

conversion of recycled soil into beneficial products like manure and garden mixes

Soil Recycling Management in Australia

Soil Recycling Co. is at the forefront of soil screening in Victoria, dedicated to promoting the reuse of soil as a valuable resource rather than disposing of it in landfills.

Explore customer story
ALLU helped Kurdeez Minerals improve their lime screening process

Lime Screening for Kurdeez Minerals

Kurdeez Minerals improved their lime screening process by incorporating the ALLU DH3-17 TS 25 with double TS50 Axe blades. This change helped break down lime lumps, streamline material flow, and…

Explore customer story
Quarry waste screening with the ALLU bucket

Efficient Quarry Waste Handling

ALLU DH3-23 TS35 transforms quarry waste into valuable resources. By efficiently separating stone and clay, larger stones are ready for resale, and fine materials are repurposed for road construction or…

Explore customer story
Limestone crushing with the ALLU screening bucket on a Hitachi excavator

Limestone Crushing with a screening bucket

Limestone crushing with a screening bucket on a Hitachi excavator: efficiently reduce 0-300 mm boulders to 0-90 mm for road construction.

Explore customer story
Case study

Transforming your waste into profits!

USA

Material Topsoil

Industry Screening, Soil processing, Topsoil

Application Composting and landscaping

Function

Model DN 3-17 25

Problem

Ware Excavator Inc in USA recognised that Topsoil is in demand in the area, yet there are limited suppliers. ALLU Transforms the raw material

Solution

ALLU Group Inc based in NJ works through a dealer network. CAT Stowers is our local ALLU dealer and they offered us the perfect solution. We brought a wheel loader to do pipework’s, but then added the ALLU Transformer. Initially I wasn’t sure on how long this would take to pay back for the ALLU, but within 6 months it has transformed our business model!

Benefit

Our main business was in commercial and residential developments. The wheel loader we brought from CAT Stowers was to do pipework’s. Since we added the ALLU for screening the soil, the CAT wheel loader only left the yard once! It no longer leaves the yard; it remains on site to screen the dirt which is much more effective and profitable. On average we do 10 loads a day making $600 per load. It’s much more profitable. Our original business model haling for a customer’s we were lucky to make $50 per load, by the time we had paid the taxes, and costs. ALLU Transformer has given us a stable other income and is becoming our prime focus. Local landscapers, building contractors, City of Cleveland, Cleveland utilities, now come and take the raw material we made with the ALLU and it makes it look nice and need and new for their projects. I’m so happy that we have also invested in a 5-17FD Crusher and now do Asphalt and concrete recycling too. ALLU has transformed my business, cutting down our transport costs, operating costs and increasing our profits by far! I’m happy with the ALLU Transformer, its reliable, efficient solution which has increased our productivity and business profits. We have now bought some more land to expand our business using the ALLU. WARE EXCAVATOR WITH CAT STOWERS AND ALLU

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Case study

Transforming your waste into profits!

USA

Material Topsoil

Industry Screening, Soil processing, Topsoil

Application Composting and landscaping

Function

Model DN 3-17 25

Problem

Ware Excavator Inc in USA recognised that Topsoil is in demand in the area, yet there are limited suppliers. ALLU Transforms the raw material

Solution

ALLU Group Inc based in NJ works through a dealer network. CAT Stowers is our local ALLU dealer and they offered us the perfect solution. We brought a wheel loader to do pipework’s, but then added the ALLU Transformer. Initially I wasn’t sure on how long this would take to pay back for the ALLU, but within 6 months it has transformed our business model!

Benefit

Our main business was in commercial and residential developments. The wheel loader we brought from CAT Stowers was to do pipework’s. Since we added the ALLU for screening the soil, the CAT wheel loader only left the yard once! It no longer leaves the yard; it remains on site to screen the dirt which is much more effective and profitable. On average we do 10 loads a day making $600 per load. It’s much more profitable. Our original business model haling for a customer’s we were lucky to make $50 per load, by the time we had paid the taxes, and costs. ALLU Transformer has given us a stable other income and is becoming our prime focus. Local landscapers, building contractors, City of Cleveland, Cleveland utilities, now come and take the raw material we made with the ALLU and it makes it look nice and need and new for their projects. I’m so happy that we have also invested in a 5-17FD Crusher and now do Asphalt and concrete recycling too. ALLU has transformed my business, cutting down our transport costs, operating costs and increasing our profits by far! I’m happy with the ALLU Transformer, its reliable, efficient solution which has increased our productivity and business profits. We have now bought some more land to expand our business using the ALLU. WARE EXCAVATOR WITH CAT STOWERS AND ALLU

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Case study

Making construction recycling easy

France

Material Construction waste

Industry Construction, Waste material handling

Application Construction and Demolition

Function Construction and Demolition

Model ALLU D-Series

Problem

Having to transport waste from a construction site to a waste center. This increases costs due to transportation and material purchases.

Solution

ALLU Screening Bucket is an ideal choice whenever you need to screen, crush, mix, separate, sort, pulverize, or load these materials to the desired fragment size. Reducing the waste to smaller or more uniform fragment sizes makes it easier and faster to reuse them. The debris that is generated in construction and demolition sites is bulky and heavy to handle, traditionally increasing your transportation costs and double handling operational costs. ALLU takes these issues away, increasing your operational efficiency. The ALLU recycling bucket sorts materials from actual waste. Doing this lowers the transportation and landfill costs, increasing your efficiency and productivity at the work site along with your sustainability credentials. Helping you to increase your sustainability ALLU enables you to recycle construction and demolition debris in an environmental way. Turning waste material into profit by producing aggregates and reusable materials such as bricks, concrete, metals, wood, cardboard, and bitumen. Bringing your waste to life!

Benefit

Increased the sustainability of the business, reducing costs and time yet increasing the business profits and efficiency.

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Case study

BAURECYCLING LEICHT GEMACHT

France

Material Construction waste

Industry Construction, Waste material handling

Application Construction and Demolition

Function Construction and Demolition

Model ALLU D-Series

Problem

Having to transport waste from a construction site to a waste center. This increases costs due to transportation and material purchases.

Solution

ALLU Screening Bucket is an ideal choice whenever you need to screen, crush, mix, separate, sort, pulverize, or load these materials to the desired fragment size. Reducing the waste to smaller or more uniform fragment sizes makes it easier and faster to reuse them. The debris that is generated in construction and demolition sites is bulky and heavy to handle, traditionally increasing your transportation costs and double handling operational costs. ALLU takes these issues away, increasing your operational efficiency. The ALLU recycling bucket sorts materials from actual waste. Doing this lowers the transportation and landfill costs, increasing your efficiency and productivity at the work site along with your sustainability credentials. Helping you to increase your sustainability ALLU enables you to recycle construction and demolition debris in an environmental way. Turning waste material into profit by producing aggregates and reusable materials such as bricks, concrete, metals, wood, cardboard, and bitumen. Bringing your waste to life!

Benefit

Increased the sustainability of the business, reducing costs and time yet increasing the business profits and efficiency.

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Case study

Pipeline Padding in France

France

Material Pipeline padding

Industry Pipeline Padding

Application Pipeline padding

Function Pipeline

Model ALLU D-Series

Problem

Excavated material unrefined cannot be used to backfill for pipeline padding. The customers costs were increasing to remove the material and bring in correct material to site.

Solution

The ALLU D-Series of screening buckets with TS drums for pipeline padding is an absolutely ideal addition to pipeline job sites worldwide. The unique ALLU TS structure enables two different fragment sizes from the same ALLU Screening Bucket, giving you more flexibility at the site. Due to TS’s self-cleaning design, you can be certain to get the best possible capacity even with wet and sticky materials. ALLU TS structure features various blade thicknesses, making the TS structure perfectly suited to the pipeline industry to screen, reuse, and recycle the excavated soil.

Benefit

The customer increased efficiency and reduced costs and time. As they do not need to bring in separate materials to the jobsite or take those materials away.

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Case study

Pipeline Padding in France

France

Material Pipeline padding

Industry Pipeline Padding

Application Pipeline padding

Function Pipeline

Model ALLU D-Series

Problem

Excavated material unrefined cannot be used to backfill for pipeline padding. The customers costs were increasing to remove the material and bring in correct material to site.

Solution

The ALLU D-Series of screening buckets with TS drums for pipeline padding is an absolutely ideal addition to pipeline job sites worldwide. The unique ALLU TS structure enables two different fragment sizes from the same ALLU Screening Bucket, giving you more flexibility at the site. Due to TS’s self-cleaning design, you can be certain to get the best possible capacity even with wet and sticky materials. ALLU TS structure features various blade thicknesses, making the TS structure perfectly suited to the pipeline industry to screen, reuse, and recycle the excavated soil.

Benefit

The customer increased efficiency and reduced costs and time. As they do not need to bring in separate materials to the jobsite or take those materials away.

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